RPVC/CPVC PIPE EXTRUSION

HEW manufactures complete PVC Pipe Extrusion lines with best quality components, PLC base Automation and tailor made solution enabling processors to consistently produce high quality pipes.

Twin Screw Extruder are must for the efficient extrusion of quality PVC Pipes. We offer twin screw extruder with 250, 450 & 700 Kg/hr output.

Parallel Twin Screw Extruder

PVC being heat sensitive material, require to control friction heat.
Hasmukh’s Parallel Twin Screw Extruder with a higher L/D ratio ensures optimum fusion and gentle mixing higher torque capacity coupled with optimum screw design permits wider processing window.

Features:

Sturdy and compact in design
Operator Friendly
Twin screw gear box with high safety factors, increase the life time of gear box and trouble free production over long time
Minimize the energy inputs
Front barrel with HSS Sleeve
Hard Face coating for screw flight
Imported gearbox

MODEL		HTS-350	HTS-450	HTS-700
Screw Dia.	mm	71	92	92
L/D Ratio		28	25	28
Main Motor Power	kW	30	45	75
Out put	Kg/hr	300-350	400-450	600-650
Total Connected Load	kW	45	85	127

Conical Twin Screw Extruder

Hasmukh’s conical twin screw extruder is compact design saves valuable production area. The angular position of the screw axes makes space for a rugged distribution gearbox and a substantial back pressure bearing. The relatively small screw diameter results in minimal thrust forces in the metering zone, which contributes to the long service life of the thrust bearing. The screw especially designs for PVC processing ensures extremely gentle plasticizing.

Features:

Sturdy and compact in design
Operator Friendly
Bimetallic screw and barrel
Minimize the energy inputs

Description		HCON-65
Max Output	Kg/hr	250-300
Screw	Diameter	65-132
Screw	Length	1441
Drives	Main Drive (kW-AC)	37.5
General Data	Total Connected Load Approx (kW)	70
	Center Height (mm)	1150

PVC Pipe Die Head

High Production Output coupled with consistently outstanding pipe quality is decisive factors in ensuring cost-effective pipe extrusion.

The die head parts are free of defects and are optimally tailored to their intended purpose enables a targeted approach to be taken to reduce cost and achieve a high level of flexibility.

Features:

High Production capacity
Large head volume allows proper residence time to the material
Perfect pipe quality and stable Process
Wide range of pipe dimensions
Quick and easy production starts up with a pipe heads, that’s simple to assemble and disassemble

Pipe Die Head	HD 1(Dual)	HD 2	HD 3	HD 4
Pipe range	16-63	40-100	75-200	110-315
Heating zone	8	4	5	5
Max. Output(kg/hr)	300	350	700	900

PVC Twin Die Head

Model	HD-1-Dual
PIPE Ø RANGE	16-63
CENTER DISTANCE BETWEEN PIPES	200 or 260
HEATING ZONE	10
MAX. OUT PUT (kh/hr)	250-300

VACUUM TANK

Vacuum spray tanks are used for calibrating and cooling of RPVC , CPVC , HDPE pipes in vacuum sizing .

Features:

Tank with Stainless Steel construction
Mechanical seal spray pump(s) with high head and high flow rate
Mechanical seal vacuum pump(s)
Manual longitudinal adjustment on rail
Height and side manual adjustment
Appropriate working platform with aluminum chequred plate
Easily cleanable spray nozzles

Optional Features:

Motorized longitudinal adjustment on rail
Double Chamber Tank
9 meter length

DESCRIPTION	HVT-110	HVT-250	HVT-315	HVT-450	HVT-600
Pipe Ø Range (mm)	20-110	20-200	75-315	110-450	160-630
Length Of Tank (mm)	6000	6000	6000	6000	6000

Depend on output the length of tank can be change

DUAL VACUUM TANK

Dual Vacuum spray tanks are used for calibrating and cooling of RPVC , CPVC,UPVC pipes in vacuum sizing with higher output pipe extrusion plant.

Features:

Dual tank with individual control
Tank with Stainless Steel construction
Mechanical seal spray pump(s) with high head and high flow rate
Mechanical seal vacuum pump(s)
Motorized longitudinal adjustment on rail
Height and side manual adjustment
Appropriate working platform with aluminum chequred plate
Easily cleanable spray nozzles

Optional Features:

9 meter length

	HVT-63-D
PIPE Ø RANGE	16mm To 63mm
LENHTH OF TANK	6000mm.
AXIAL MOVEMENT	MOTORISED 1100mm
MOC OF TANK	S.S. 304
MOC OF STRUCTURE	MS
C/D BETWEEN TWO PIPES	200 mm / 260 mm

Spray Cooling Tank

It is used for pressure sizing RPVC pipes cooling.

Features:

Tank with Stainless Steel construction
Mechanical seal spray pump(s) with high head and high flow rate
Manual longitudinal adjustment on rail
Height and side manual adjustment
Appropriate working platform with aluminum chequred plate
Easily cleanable spray nozzles
Tank with Stainless Steel construction
Mechanical seal spray pump(s) with high head and high flow rate
Manual longitudinal adjustment on rail
Height and side manual adjustment
Appropriate working platform with aluminum chequred plate
Easily cleanable spray nozzles

Optional Features:

Double Chamber Tank
Motorized longitudinal adjustment on rail
Pipe support with central height adjustment
9 meter length

	HCT-110	HCT-250	HCT-315	HCT-450	HCT-630
Pipe Range	20-110	20-250	75-315	110-450	225-630
Length of Tank	6000	6000	6000	6000	6000

Single Chamber Extra Cooling Spray Tank

It is used for an additional cooling of pipes for higher output pipe extrusion line.

Features:

Tank with stainless steel construction
Mechanical seal spray pump with head and high flow rate
Fixed on jacking screws
Appropriate working platform with aluminium chequred plate
Easily cleanable spray nozzles

	HCT-110	HCT-250	HCT-315	HCT-450	HCT-630
Pipe Range	20-110	20-250	75-315	110-450	225-630
Length of Tank	6000	6000	6000	6000	6000

Double Belt Pipe Haul-off

Double belt haul-off has been specially developed to at constant speed & synchronized with extrusion speed.

Features:

Double Belt haul-off for optimum pulling force and to prevent ovality even for large diameter and thin wall pipe
Pneumatic clamping of pipe ensure ease in setup and efficient pulling of pipe
Common drive with Ac geared motor
Easily removable rubber pads / Poly ‘V’ belt
Synchronization with any type of extruder
Wide range of line speed is available and a required speed is selected very easily through AC frequency drive

Optional Features:

Flat Pads/special Pads
Individual track drive with Individual AC geared motor with AC drive / AC servo drive
Thickening unit (by slowing down the haul-off)
Encoder Feedback

	HTTU-50*	HTTU-75*	HTTU-110	HTTU-200
Pipe Range (mm)	15-20	15-75	20-110	20-200
No. of Tracks	02	02	02	02
Contact Length(mm)	400	430	900	1200
Haul-off Drive Power	0.75	1.5	1.5	2.25
Line Speed	1.5-15	1.5-15	1.5-15	1-10

*Marked with poly ‘V’ belt

Multi track Pipe haul Off

Multi track pipe haul-off has been specially developed to pull at constant speed & synchronized with extrusion speed.

Features:

Multi Belt Haul-Off 3/4/6/8 belts for optimum pulling force and to prevent ovality even for large diameter and thin wall pipe
Pneumatic clamping of pipe ensure ease in setup and efficient pulling of pipe
Ac variables Frequency, drive with AC geared motor
Easily removable rubber pads/molded rubber chain
Synchronization with any type of extruders
Wide range of line speed is available and required speed is selected very easily through AC frequency drive

Optional Features:

Special shaped rubber pads
Individual track drive and individual Ac geared motors with AC drives / AC servo motor with drive
Thickening Unit(by showing off all the haul-off units)
Motorized positioning of lower tracks

DESCRIPTION	HTTU-315/3T	HTTU-450/4T	HTTU-630/6T	HTTU-800/8T	HTTU-1000/8T
Pipe Range (mm)	63-315	110-450	125-630	250-800	400-1000
No. of Tracks	03	04	6	8	8
Contact Length(mm)	1600	1600	2000	2000	2500
Line Speed	0.5-17	0.1-5	0.03-3	0.03-3	0.025-2

Pipe Cutting Units

Pipe cutting with carbide tipped saw with plunger type cutting operation.

Features:

Carbide tipped cutter for longer life
Smooth and clean cut
Movement through pneumatics cylinder for smooth operation
Clamping force adjustable depending upon wall thickness & diameter of pipe
Saw table movement with linear bearing on linear guide bar
Saw table movement through pneumatic cylinder can be synchronized with pipe line speed

Optional Features:

Length Counter
PLC operated
Cut pipe Counter
Saw Table movement through Servo motor

DESCRIPTION	HCU-110	HCU-200	HCU-250	HCU-315
Pipe Range (mm)	20 – 110	20 – 200	20-250	75 – 315
Saw Drive Motor Drive	1.5	2.25	2.25	3.75
Saw(mm)	350	550	630	850

Planetary Pipe Cutting Unit

Pipe cutting & chamfering with planetary motion.

Features:

Carbide tipped cutter for longer life
Movement through pneumatics cylinder for smooth operation
Clamping force adjustable, depending upon wall thickness & diameter of pipe
Saw table movement through pneumatic cylinder can be synchronized with pipe line speed
Inbuilt pipe cutting counter
PLC operated
No cable movement

Optional Features:

Saw table movement through Ac servo motor & drive

DESCRIPTION		HTTU-250	HTTU-450	HTTU-630	HTTU-800	HTTU-1000
Pipe Range	mm	75-250	110-450	160-630	250-800	400-1000
Saw drive motor power	kW	1.5	3.75	3.75	3.75	3.75
Drum motor power	kW	1.5	1.5	1.5	1.5	1.5
Connected power	kW	4	6	7	8	8

High Speed Dual Haul Off

High Speed Dual Haul Off used with higher output extruder for smaller pipe sizes of CPVC , UPVC & RPVC.

Features:

Sturdy and compact in design
Operator Friendly
Separate electrical and pneumatic control panels on both side
For accuracy and high speed-haul off are driven Ac servo motors and AC servo motor drives

General Specifications
Pipe Range	16-63 mm
Pipe Line Speed	0-20 meter/min
Center Distance of Pipe	200 mm/260 mm

Dual High Speed Haul Off Units
No Of Track	02×02 Nos
Contact Length	1450 mm
Traction Belt	Poly ‘V’ Belt
Traction Drive Power	1 x kW x 2 Nos. (Ac Servo)

High Speed Dual Cutter

High Speed Dual Cutter is used with higher output extruder for smaller pipe sizes of CPVC & RPVC.

Features:

Sturdy and compact in design
Operator Friendly
Separate electrical and pneumatic control panels on both side
Touch screen operated (HMI)
PLC Operated
Saw table movement is driven by AC servo motor and AC servo drive
Safety door lock provided for cutters
Can cut 3 meter cut length @ 20 mtr. / min. speed

General Specifications
Pipe Range	16-63 mm
Pipe Line Speed	0-20 meter/min
Center Distance of Pipe	200 mm/260 mm

Dual High Speed Cutter
Saw Motor	0.75 kW x 2nos
Saw Table Movement	Through timing belt & driven through AC servo motor and drive. Synchronized with haul off speed 0.75 kW x 2 Nos. (Ac Servo )

Tilting Unit / Resting Unit

Pneumatically operated
Pipe tilting will be done by pipe counter signal or limit switch provided on tilting unit