RPVC/CPVC PIPE EXTRUSION
RPVC/CPVC PIPE EXTRUSION
Parallel Twin Screw Extruder
Description:
PVC being heat-sensitive material requires to control friction heat. Hasmukh’s Parallel Twin Screw Extruder with a higher L/D ratio ensures optimum fusion and gentle mixing higher torque capacity coupled with optimum screw design permits wider processing window.
Features:
- Sturdy and compact in design
- Operator Friendly
- Twin-screw gearbox with high safety factors, increase the lifetime of the gearbox and trouble-free production over a long time
- Minimize the energy inputs
- Front barrel with HSS Sleeve
- Hard Face coating for screw flight
- Imported gearbox
| MODEL | HTS-350 | HTS-450 | HTS-700 | |
|---|---|---|---|---|
| Screw Dia. | mm | 71 | 92 | 92 |
| L/D Ratio | 28 | 25 | 28 | |
| Main Motor Power | kW | 30 | 45 | 75 |
| Output | Kg/hr | 300-350 | 400-450 | 600-650 |
| Total Connected Load | kW | 45 | 85 | 127 |
Conical Twin Screw Extruder
Description:
Hasmukh’s conical twin-screw extruder is compact design saves valuable production area. The angular position of the screw axes makes space for a rugged distribution gearbox and a substantial backpressure bearing. The relatively small screw diameter results in minimal thrust forces in the metering zone, which contributes to the long service life of the thrust bearing. The screw especially designs for PVC processing ensure extremely gentle plasticizing.
Features:
- Sturdy and compact in design
- Operator Friendly
- Bimetallic screw and barrel
- Minimize the energy inputs
| Description | HCON-65 | |
|---|---|---|
| Max Output | Kg/hr | 250-300 |
| Screw | Diameter | 65-132 |
| Length | 1441 | |
| Drives | Main Drive (kW-AC) | 37.5 |
| General Data | Total Connected Load Approx (kW) | 70 |
| Center Height (mm) | 1150 | |
PVC Pipe Die Head
Description:
High Production Output coupled with consistently outstanding pipe quality is a decisive factor in ensuring cost-effective pipe extrusion. The die head parts are free of defects and are optimally tailored to their intended purpose enables a targeted approach to be taken to reduce cost and achieve a high level of flexibility.
Features:
- High Production capacity
- Large head volume allows proper residence time to the material
- Perfect pipe quality and stable Process
- Wide range of pipe dimensions
- Quick and easy production starts up with a pipe head, that’s simple to assemble and disassemble
| Pipe Die Head | HD 1(Dual) | HD 2 | HD 3 | HD 4 |
|---|---|---|---|---|
| Pipe range | 16-63 | 40-100 | 75-200 | 110-315 |
| Heating zone | 8 | 4 | 5 | 5 |
| Max. Output(kg/hr) | 300 | 350 | 700 | 900 |
PVC Twin Die Head
| Model | HD-1-Dual |
|---|---|
| PIPE Ø RANGE | 16-63 |
| CENTER DISTANCE BETWEEN PIPES | 200 or 260 |
| HEATING ZONE | 10 |
| MAX. OUT PUT (kh/hr) | 250-300 |
VACUUM TANK
Description:
Vacuum spray tanks are used for calibrating and cooling RPVC, CPVC, HDPE pipes in vacuum sizing.
Features:
- Tank with Stainless Steel construction
- Mechanical seal spray pump(s) with high head and high flow rate
- Mechanical seal vacuum pump(s)
- Manual longitudinal adjustment on rail
- Height and side manual adjustment
- Appropriate working platform with aluminum chequered plate
- Easily cleanable spray nozzles
Optional Features:
-
- Motorized longitudinal adjustment on rail
- Double Chamber Tank
- 9-meter length
| DESCRIPTION | HVT-110 | HVT-250 | HVT-315 | HVT-450 | HVT-600 |
|---|---|---|---|---|---|
| Pipe Ø Range (mm) | 20-110 | 20-200 | 75-315 | 110-450 | 160-630 |
| Length Of Tank (mm) | 6000 | 6000 | 6000 | 6000 | 6000 |
- Depend on output the length of the tank can be change
DUAL VACUUM TANK
Description:
Dual Vacuum spray tanks are used for calibrating and cooling of RPVC , CPVC,UPVC pipes in vacuum sizing with higher output pipe extrusion plant.
Features:
- Dual tank with individual control
- Tank with Stainless Steel construction
- Mechanical seal spray pump(s) with high head and high flow rate
- Mechanical seal vacuum pump(s)
- Motorized longitudinal adjustment on rail
- Height and side manual adjustment
- Appropriate working platform with aluminum chequered plate
- Easily cleanable spray nozzles
Optional Features:
- 9-meter length
| HVT-63-D | |
|---|---|
| PIPE Ø RANGE | 16mm To 63mm |
| LENGTH OF TANK | 6000mm. |
| AXIAL MOVEMENT | MOTORISED 1100mm |
| MOC OF TANK | S.S. 304 |
| MOC OF STRUCTURE | MS |
| C/D BETWEEN TWO PIPES | 200 mm / 260 mm |
SPRAY COOLING TANK
Description:
It is used for pressure sizing RPVC pipes cooling.
Features:
- Tank with Stainless Steel construction
- Mechanical seal spray pump(s) with high head and high flow rate
- Manual longitudinal adjustment on rail
- Height and side manual adjustment
- Appropriate working platform with aluminum chequered plate
- Easily cleanable spray nozzles
- Tank with Stainless Steel construction
- Mechanical seal spray pump(s) with high head and high flow rate
- Manual longitudinal adjustment on rail
- Height and side manual adjustment
- Appropriate working platform with aluminum chequered plate
- Easily cleanable spray nozzles
Optional Features:
- Double Chamber Tank
- Motorized longitudinal adjustment on rail
- Pipe support with central height adjustment
- 9-meter length
| HCT-110 | HCT-250 | HCT-315 | HCT-450 | HCT-630 | |
|---|---|---|---|---|---|
| Pipe Range | 20-110 | 20-250 | 75-315 | 110-450 | 225-630 |
| Length of Tank | 6000 | 6000 | 6000 | 6000 | 6000 |
Single Chamber Extra Cooling Spray Tank
Description:
It is used for additional cooling of pipes for higher output pipe extrusion line.
Features:
- Tank with stainless steel construction
- Mechanical seal spray pump with head and high flow rate
- Fixed on jacking screws
- Appropriate working platform with aluminum chequered plate
- Easily cleanable spray nozzles
| HCT-110 | HCT-250 | HCT-315 | HCT-450 | HCT-630 | |
|---|---|---|---|---|---|
| Pipe Range | 20-110 | 20-250 | 75-315 | 110-450 | 225-630 |
| Length of Tank | 6000 | 6000 | 6000 | 6000 | 6000 |
Double Belt Pipe Haul-off
Description:
Double belt haul-off has been specially developed to at constant speed & synchronized with extrusion speed.
Features:
- Double Belt haul-off for optimum pulling force and to prevent ovality even for large diameter and thin wall pipe
- Pneumatic clamping of pipe ensure ease in setup and efficient pulling of pipe
- Common drive with Ac geared motor
- Easily removable rubber pads / Poly ‘V’ belt
- Synchronization with any type of extruder
- A wide range of line speed is available and a required speed is selected very easily through AC frequency drive
Optional Features:
- Flat-Pads/special Pads
- Individual track drive with Individual AC geared motor with AC drive / AC servo drive
- Thickening unit (by slowing down the haul-off)
- Encoder Feedback
| HTTU-50* | HTTU-75* | HTTU-110 | HTTU-200 | |
|---|---|---|---|---|
| Pipe Range (mm) | 15-20 | 15-75 | 20-110 | 20-200 |
| No. of Tracks | 02 | 02 | 02 | 02 |
| Contact Length(mm) | 400 | 430 | 900 | 1200 |
| Haul-off Drive Power | 0.75 | 1.5 | 1.5 | 2.25 |
| Line Speed | 1.5-15 | 1.5-15 | 1.5-15 | 1-10 |
- *Marked with poly ‘V’ belt
Multi track Pipe haul Off
Description:
Multi-track pipe haul-off has been specially developed to pull at constant speed & synchronized with extrusion speed.
Features:
- Multi Belt Haul-Off 3/4/6/8 belts for optimum pulling force and to prevent ovality even for large diameter and thin wall pipe
- Pneumatic clamping of pipe ensure ease in setup and efficient pulling of pipe
- Ac variables Frequency, drive with AC geared motor
- Easily removable rubber pads/molded rubber chain
- Synchronization with any type of extruders
- A wide range of line speed is available and the required speed is selected very easily through the AC frequency drive
Optional Features:
- Specially shaped rubber pads
- Individual track drive and individual Ac geared motors with AC drives / AC servo motor with drive
- Thickening Unit(by showing off all the haul-off units)
- Motorized positioning of lower tracks
| DESCRIPTION | HTTU-315/3T | HTTU-450/4T | HTTU-630/6T | HTTU-800/8T | HTTU-1000/8T |
|---|---|---|---|---|---|
| Pipe Range (mm) | 63-315 | 110-450 | 125-630 | 250-800 | 400-1000 |
| No. of Tracks | 03 | 04 | 6 | 8 | 8 |
| Contact Length(mm) | 1600 | 1600 | 2000 | 2000 | 2500 |
| Line Speed | 0.5-17 | 0.1-5 | 0.03-3 | 0.03-3 | 0.025-2 |
Pipe Cutting Units
Description:
Pipe cutting with carbide tipped saw with plunger-type cutting operation.
Features:
- Carbide tipped cutter for longer life
- Smooth and clean cut
- Movement through pneumatics cylinder for smooth operation
- Clamping force adjustable depending upon wall thickness & diameter of the pipe
- Saw table movement with a linear bearing on the linear guide bar
- Saw table movement through pneumatic cylinder can be synchronized with pipeline speed
Optional Features:
- Length Counter
- PLC operated
- Cut pipe Counter
- Saw Table movement through Servo motor
| DESCRIPTION | HCU-110 | HCU-200 | HCU-250 | HCU-315 |
|---|---|---|---|---|
| Pipe Range (mm) | 20 – 110 | 20 – 200 | 20-250 | 75 – 315 |
| Saw Drive Motor Drive | 1.5 | 2.25 | 2.25 | 3.75 |
| Saw(mm) | 350 | 550 | 630 | 850 |
Planetary Pipe Cutting Unit
Description:
Pipe cutting & chamfering with planetary motion.
Features:
- Carbide tipped cutter for longer life
- Movement through pneumatics cylinder for smooth operation
- Clamping force adjustable, depending upon wall thickness & diameter of the pipe
- Saw table movement through pneumatic cylinder can be synchronized with pipeline speed
- Inbuilt pipe cutting counter
- PLC operated
- No cable movement
Optional Features:
- Saw table movement through Ac servo motor & drive
| DESCRIPTION | HTTU-250 | HTTU-450 | HTTU-630 | HTTU-800 | HTTU-1000 | |
|---|---|---|---|---|---|---|
| Pipe Range | mm | 75-250 | 110-450 | 160-630 | 250-800 | 400-1000 |
| Saw drive motor power | kW | 1.5 | 3.75 | 3.75 | 3.75 | 3.75 |
| Drum motor power | kW | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 |
| Connected power | kW | 4 | 6 | 7 | 8 | 8 |
High Speed Dual Haul Off
Description:
High Speed Dual Haul Off used with higher output extruder for smaller pipe sizes of CPVC , UPVC & RPVC.
Features:
- Sturdy and compact in design
- Operator Friendly
- Separate electrical and pneumatic control panels on both side
- For accuracy and high speed-haul off are driven Ac servo motors and AC servo motor drives
| General Specifications | |
|---|---|
| Pipe Range | 16-63 mm |
| Pipe Line Speed | 0-20 meter/min |
| Center Distance of Pipe | 200 mm/260 mm |
| Dual High Speed Haul Off Units | |
|---|---|
| No Of Track | 02×02 Nos |
| Contact Length | 1450 mm |
| Traction Belt | Poly ‘V’ Belt |
| Traction Drive Power | 1 x kW x 2 Nos. (Ac Servo) |
High Speed Dual Cutter
Description:
High-Speed Dual Cutter is used with a higher output extruder for smaller pipe sizes of CPVC & RPVC.
Features:
- Sturdy and compact in design
- Operator Friendly
- Separate electrical and pneumatic control panels on both side
- Touch screen operated (HMI)
- PLC Operated
- Saw table movement is driven by AC servo motor and AC servo drive
- Safety door lock provided for cutters
- Can cut 3-meter cut length @ 20 meter. / min. speed
| General Specifications | |
|---|---|
| Pipe Range | 16-63 mm |
| Pipe Line Speed | 0-20 meters/min |
| Center Distance of Pipe | 200 mm/260 mm |
| Dual High-Speed Cutter | |
|---|---|
| Saw Motor | 0.75 kW x 2nos |
| Saw Table Movement | Through timing belt & driven through AC servo motor and drive. Synchronized with haul off speed 0.75 kW x 2 Nos. (Ac Servo ) |
Tilting Unit / Resting Unit
Description:
- Pneumatically operated
- Pipe tilting will be done by pipe counter signal or limit switch provided on tilting unit
