PVC being heat-sensitive material requires to control friction heat. Hasmukh’s Parallel Twin Screw Extruder with a higher L/D ratio ensures optimum fusion and gentle mixing higher torque capacity coupled with optimum screw design permits wider processing window.

Features:

• Sturdy and compact in design
• Operator Friendly
• Twin-screw gearbox with high safety factors, increase the lifetime of the gearbox and trouble-free production over a long time
• Minimize the energy inputs
• Front barrel with HSS Sleeve
• Hard Face coating for screw flight
• Imported gearbox

Hasmukh’s conical twin-screw extruder is compact design saves valuable production area. The angular position of the screw axes makes space for a rugged distribution gearbox and a substantial backpressure bearing. The relatively small screw diameter results in minimal thrust forces in the metering zone, which contributes to the long service life of the thrust bearing. The screw especially designs for PVC processing ensures extremely gentle plasticizing.

Features:

• Sturdy and compact in design
• Operator Friendly
• Bimetallic screw and barrel
• Minimize the energy inputs

High Production Output coupled with consistently outstanding pipe quality is decisive factors in ensuring cost-effective pipe extrusion. The die head parts are free of defects and are optimally tailored to their intended purpose enables a targeted approach to be taken to reduce cost and achieve a high level of flexibility.

Features:

• High Production capacity
• Large head volume allows proper residence time to the material
• Perfect pipe quality and stable Process
• Wide range of pipe dimensions
• Quick and easy production starts up with a pipe heads, that’s simple      to assemble and disassemble

• Vacuum spray tanks are used for calibrating and cooling of RPVC , CPVC , HDPE pipes in vacuum sizing .

   Features:

  • Tank with Stainless Steel construction
  • Mechanical seal spray pump(s) with high head and high flow rate
  • Mechanical seal vacuum pump(s)
  • Manual longitudinal adjustment on rail
  • Height and side manual adjustment
  • Appropriate working platform with aluminum chequered plate
  • Easily cleanable spray nozzles

  Optional Features:

  • Motorized longitudinal adjustment on rail
  • Double Chamber Tank
  • 9-meter length

• Depend on output the length of the tank can be change

Dual Vacuum spray tanks are used for calibrating and cooling of RPVC , CPVC,UPVC pipes in vacuum sizing with higher output pipe extrusion plant.

Features:

• Dual tank with individual control
• Tank with Stainless Steel construction
• Mechanical seal spray pump(s) with high head and high flow rate
• Mechanical seal vacuum pump(s)
• Motorized longitudinal adjustment on rail
• Height and side manual adjustment
• Appropriate working platform with aluminum chequred plate
• Easily cleanable spray nozzles

Optional Features:

• 9-meter length

It is used for pressure sizing RPVC pipes cooling.

Features:

• Tank with Stainless Steel construction
• Mechanical seal spray pump(s) with high head and high flow rate
• Manual longitudinal adjustment on rail
• Height and side manual adjustment
• Appropriate working platform with aluminum chequered plate
• Easily cleanable spray nozzles
• Tank with Stainless Steel construction
• Mechanical seal spray pump(s) with high head and high flow rate
• Manual longitudinal adjustment on rail
• Height and side manual adjustment
• Appropriate working platform with aluminum chequered plate
• Easily cleanable spray nozzles

Optional Features:

• Double Chamber Tank
• Motorized longitudinal adjustment on rail
• Pipe support with central height adjustment
• 9-meter length

It is used for additional cooling of pipes for higher output pipe extrusion line.

Features:

• Tank with stainless steel construction
• Mechanical seal spray pump with head and high flow rate
• Fixed on jacking screws
• Appropriate working platform with aluminum chequered plate
• Easily cleanable spray nozzles

Double belt haul-off has been specially developed to at constant speed & synchronized with extrusion speed.

Features:

• Double Belt haul-off for optimum pulling force and to prevent ovality      even for large diameter and thin wall pipe
• Pneumatic clamping of pipe ensure ease in setup and efficient      pulling of pipe
• Common drive with Ac geared motor
• Easily removable rubber pads / Poly ‘V’ belt
• Synchronization with any type of extruder
• A wide range of line speed is available and a required speed is      selected very easily through AC frequency drive

Optional Features:

• Flat-Pads/special Pads
• Individual track drive with Individual AC geared motor with AC drive      / AC servo drive
• Thickening unit (by slowing down the haul-off)
• Encoder Feedback

• *Marked with poly ‘V’ belt

Multi-track pipe haul-off has been specially developed to pull at constant speed & synchronized with extrusion speed.

Features:

• Multi Belt Haul-Off 3/4/6/8 belts for optimum pulling force and to     prevent ovality even for large diameter and thin wall pipe
• Pneumatic clamping of pipe ensure ease in setup and efficient pulling of pipe
• Ac variables Frequency, drive with AC geared motor
• Easily removable rubber pads/molded rubber chain
• Synchronization with any type of extruders
• A wide range of line speed is available and the required speed is  selected very easily through the AC frequency drive

Optional Features:

• Specially shaped rubber pads
• Individual track drive and individual Ac geared motors with AC      drives / AC servo motor with drive
• Thickening Unit(by showing off all the haul-off units)
• Motorized positioning of lower tracks

Pipe cutting with carbide tipped saw with plunger-type cutting operation.

Features:

• Carbide tipped cutter for longer life
• Smooth and clean cut
• Movement through pneumatics cylinder for smooth operation
• Clamping force adjustable depending upon wall thickness & diameter of the pipe
• Saw table movement with a linear bearing on the linear guide bar
• Saw table movement through pneumatic cylinder can be synchronized with pipeline speed

Optional Features:

• Length Counter
• PLC operated
• Cut pipe Counter
• Saw Table movement through Servo motor

Pipe cutting & chamfering with planetary motion.

Features:

• Carbide tipped cutter for longer life
• Movement through pneumatics cylinder for smooth operation
• Clamping force adjustable, depending upon wall thickness &      diameter of pipe
• Saw table movement through pneumatic cylinder can be      synchronized with pipe line speed
• Inbuilt pipe cutting counter
• PLC operated
• No cable movement

Optional Features:

• Saw table movement through Ac servo motor & drive

High Speed Dual Haul Off used with higher output extruder for smaller pipe sizes of CPVC , UPVC & RPVC.

Features:

• Sturdy and compact in design
• Operator Friendly
• Separate electrical and pneumatic control panels on both side
• For accuracy and high speed-haul off are driven Ac servo motors  and AC servo motor drives

High Speed Dual Cutter is used with higher output extruder for smaller pipe sizes of CPVC & RPVC.

Features:

• Sturdy and compact in design
• Operator Friendly
• Separate electrical and pneumatic control panels on both side
• Touch screen operated (HMI)
• PLC Operated
• Saw table movement is driven by AC servo motor and AC servo       drive
• Safety door lock provided for cutters
• Can cut 3 meter cut length @ 20 mtr. / min. speed

• Pneumatically operated
• Pipe tilting will be done by pipe counter signal or limit switch provided on tilting unit