HEW Single Screw Extruder are offer for extrusion of polyol thin (HDPE, PP, PPR) pipes.
The Extruders with 250, 450, 700 Kg/hr. Extruder with special geometry of screw and grooved feed results into higher output, homogenous plasticising and Less slippage of the material.
PE PIPE EXTRUSION
PE PIPE EXTRUSION
Single Screw Extruder
- The Hasmukh’s Speed single screw extruder is energy efficient for
- processing PE material
- L/D ratio of 37 : 1 for better melt homogeneity
- Direct coupled design reduces transmission loss
- Wear-resistant coating improve screw life at high rpm
- Grooved feed design
| HX 45-SPEED | HX 60-SPEED | HX 75-SPEED | ||
|---|---|---|---|---|
| Max Output * | Kg/hr | 275-325 | 450-500 | 750-800 |
| Screw | Decimeter | 45 | 60 | 75 |
| L/D Ratio | 37 | 37 | 37 | |
| Drives | Main Drives(Kw/ AC) | 90 | 132 | 250 |
Output is depends on formulation, die, temperature etc.
- Specifications are indicative & as a part of our continuous development, we reserve the right to change specifications.
- without prior notice.
- For customized application the specification can be altered.
Die Head
- Improved inner pipe surfaces
- Short purging time
- Optimized back pressure allows a balance of compression & melt temperature control
- Uniform melt flow can be achieved yielding minimum wall thickness deviation Single Pipe Die Head Specifications.
| Models | HSM 200 | HSM 250 | HSM 450 |
|---|---|---|---|
| Pipe range(mm) | 20 – 200 | 63 – 250 | 90 – 450 |
| Output range(kg/hr) Capacity up to** | 500 | 800 | 1000 |
VACUUM TANK
Vacuum spray tanks are used for calibrating and cooling of RPVC , CPVC,UPVC , HDPE pipes in vacuum sizing .
Features:
- Tank with Stainless Steel construction
- Mechanical seal spray pump(s) with high head and high flow rate
- Mechanical seal vacuum pump(s)
- Manual longitudinal adjustment on rail
- Height and side manual adjustment
- Appropriate working platform with aluminum chequred plate
- Easily cleanable spray nozzles
Optional Features:
- Motorized longitudinal adjustment on rail
- Double Chamber Tank
- 9 meter length
| DESCRIPTION | HVT-110 | HVT-250 | HVT-315 | HVT-450 | HVT-600 |
|---|---|---|---|---|---|
| Pipe Ø Range (mm) | 20-110 | 20-200 | 75-315 | 110-450 | 160-630 |
| Length Of Tank (mm) | 6000 | 6000 | 6000 | 6000 | 6000 |
- Depend on output the length of tank can be change
Spray Cooling Tank
It is used for pressure sizing RPVC pipes cooling.
Features:
- Tank with Stainless Steel construction
- Mechanical seal spray pump(s) with high head and high flow rate
- Manual longitudinal adjustment on rail
- Height and side manual adjustment
- Appropriate working platform with aluminum chequred plate
- Easily cleanable spray nozzles
- Tank with Stainless Steel construction
- Mechanical seal spray pump(s) with high head and high flow rate
- Manual longitudinal adjustment on rail
- Height and side manual adjustment
- Appropriate working platform with aluminum chequred plate
- Easily cleanable spray nozzles
Optional Features:
- Double Chamber Tank
- Motorized longitudinal adjustment on rail
- Pipe support with central height adjustment
- 9 meter length
| HCT-110 | HCT-250 | HCT-315 | HCT-450 | HCT-630 | |
|---|---|---|---|---|---|
| Pipe Range | 20-110 | 20-250 | 75-315 | 110-450 | 225-630 |
| Length of Tank | 6000 | 6000 | 6000 | 6000 | 6000 |
Single Chamber Extra Cooling Spray Tank
It is used for an additional cooling of pipes for higher output pipe extrusion line.
Features:
- Tank with stainless steel construction
- Mechanical seal spray pump with head and high flow rate
- Fixed on jacking screws
- Appropriate working platform with aluminium chequred plate
- Easily cleanable spray nozzles
| HCT-110 | HCT-250 | HCT-315 | HCT-450 | HCT-630 | |
|---|---|---|---|---|---|
| Pipe Range | 20-110 | 20-250 | 75-315 | 110-450 | 225-630 |
| Length of Tank | 6000 | 6000 | 6000 | 6000 | 6000 |
Double Belt Pipe Haul-off
Double belt haul-off has been specially developed to at constant speed & synchronized with extrusion speed.
Features:
- Double Belt haul-off for optimum pulling force and to prevent ovality even for large diameter and thin wall pipe
- Pneumatic clamping of pipe ensure ease in setup and efficient pulling of pipe
- Common drive with Ac geared motor
- Easily removable rubber pads / Poly ‘V’ belt
- Synchronization with any type of extruder
- Wide range of line speed is available and a required speed is selected very easily through AC frequency drive
Optional Features:
- Flat Pads/special Pads
- Individual track drive with Individual AC geared motor with AC drive / AC servo drive
- Thickening unit (by slowing down the haul-off)
| HTTU-50* | HTTU-75* | HTTU-110 | HTTU-200 | |
|---|---|---|---|---|
| Pipe Range (mm) | 15-20 | 15-75 | 20-110 | 20-200 |
| No. of Tracks | 02 | 02 | 02 | 02 |
| Contact Length(mm) | 400 | 430 | 900 | 1200 |
| Haul-off Drive Power | 0.75 | 1.5 | 1.5 | 2.25 |
| Line Speed | 1.5-15 | 1.5-15 | 1.5-15 | 1-10 |
- *Marked with poly ‘V’ belt
Multi track Pipe haul Off
Multi track pipe haul-off has been specially developed to pull at constant speed & synchronized with extrusion speed.
Features:
- Multi Belt Haul-Off 3/4/6/8 belts for optimum pulling force and to prevent ovality even for large diameter and thin wall pipe
- Pneumatic clamping of pipe ensure ease in setup and efficient pulling of pipe
- Ac variables Frequency, drive with AC geared motor
- Easily removable rubber pads/molded rubber chain
- Synchronization with any type of extruders
- Wide range of line speed is available and required speed is selected very easily through AC frequency drive
Optional Features:
- Special shaped rubber pads
- Individual track drive and individual Ac geared motors with AC drives / AC servo motor with drive
- Thickening Unit(by showing off all the haul-off units)
- Motorized positioning of lower tracks
| DESCRIPTION | HTTU-315/3T | HTTU-450/4T | HTTU-630/6T | HTTU-800/8T | HTTU-1000/8T |
|---|---|---|---|---|---|
| Pipe Range (mm) | 63-315 | 110-450 | 125-630 | 250-800 | 400-1000 |
| No. of Tracks | 03 | 04 | 6 | 8 | 8 |
| Contact Length(mm) | 1600 | 1600 | 2000 | 2000 | 2500 |
| Line Speed | 0.5-17 | 0.1-5 | 0.03-3 | 0.03-3 | 0.025-2 |
Pipe Cutting Units
Pipe cutting with carbide tipped saw with plunger type cutting operation.
Features:
- Carbide tipped cutter for longer life
- Smooth and clean cut
- Movement through pneumatics cylinder for smooth operation
- Clamping force adjustable depending upon wall thickness & diameter of pipe
- Saw table movement with linear bearing on linear guide bar
- Saw table movement through pneumatic cylinder can be synchronized with pipe line speed
Optional Features:
- Length Counter
- PLC operated
- Cut pipe Counter
- Saw Table movement through Servo motor
| DESCRIPTION | HCU-110 | HCU-200 | HCU-250 | HCU-315 |
|---|---|---|---|---|
| Pipe Range (mm) | 20 – 110 | 20 – 200 | 20-250 | 75 – 315 |
| Saw Drive Motor Drive | 1.5 | 2.25 | 2.25 | 3.75 |
| Saw(mm) | 350 | 550 | 630 | 850 |
Planetary Pipe Cutting Unit
Pipe cutting & chamfering with planetary motion.
Features:
- Carbide tipped cutter for longer life
- Movement through pneumatics cylinder for smooth operation
- Clamping force adjustable, depending upon wall thickness & diameter of pipe
- Saw table movement through pneumatic cylinder can be synchronized with pipe line speed
- Inbuilt pipe cutting counter
- PLC operated
- No cable movement
Optional Features:
- Saw table movement through Ac servo motor & drive
| DESCRIPTION | HTTU-250 | HTTU-450 | HTTU-630 | HTTU-800 | HTTU-1000 | |
|---|---|---|---|---|---|---|
| Pipe Range | mm | 75-250 | 110-450 | 160-630 | 250-800 | 400-1000 |
| Saw drive motor power | kW | 1.5 | 3.75 | 3.75 | 3.75 | 3.75 |
| Drum motor power | kW | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 |
| Connected power | kW | 4 | 6 | 7 | 8 | 8 |
Tilting Unit
- Pneumatically operated
- Pipe tilting will be done by pipe counter signal or limit switch provided on tilting unit
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