HEW offered Corrugator Pipe Plant (HDPE). We offered Single layer Corrugator Pipe and Double Layer Corrugator Pipe Plant which covered size up to 30mm to 500mm.
CORRUGATED PIPE EXTRUSION
CORRUGATED PIPE EXTRUSION
Single Screw Extruder
- The Hasmukh’s Speed single screw extruder is energy efficient for
processing PE material - processing PE material
- L/D ratio of 37 : 1 for better melt homogeneity
- Direct coupled design reduces transmission loss
- Wear-resistant coating improve screw life at high rpm
- Grooved feed design
| HX 45-SPEED | HX 60-SPEED | HX 75-SPEED | ||
|---|---|---|---|---|
| Max Output * | Kg/hr | 275-325 | 450-500 | 750-800 |
| Screw | Decimeter | 45 | 60 | 75 |
| L/D Ratio | 37 | 37 | 37 | |
| Drives | Main Drives(Kw/ AC) | 90 | 132 | 250 |
Output is depends on formulation, die, temperature etc.
- Specifications are indicative & as a part of our continuous development, we reserve the right to change specifications.
- without prior notice.
- For customized application the specification can be altered.
Pipe Die Head
Features:
- High Production capacity
- Large head volume allows proper residence time to the material
- Perfect pipe quality and stable Process
| Pipe Die Head | HCORR-75 | HCORR-90 | HCORR-500 |
|---|---|---|---|
| Pipe range | 16-75 | 25-90 | 200-500 |
| Max. Output(kg/hr) | 60 | 100 | 600 |
Corrugator
- HEW is pioneer for large size corrugator with latest European technology
- Molds are continuously water cooled by circulating water enabling higher output
- Such mold cooling system ensures consistent quality by maintaining constant mold temperature irrespective of variation in ambient temperature
Features:
- Latest Technology – Centrally supported mold carrier
- No need to adjust the height while mold size change
- Molds are continuously water cooled by circulating water
- Vacuum forming technology with multi zones
- Auto lubrication – frequency and duration of lubrication can be adjusted
- Compact mold guide track resulting in shorter die length
| MAJOR APPLICATION | Single wall pipe for Auto/Elect. | DWC pipe for Drainage and Sewerage | |||||
|---|---|---|---|---|---|---|---|
| This covers Electrical and Telecom DWC duct | This covers Electrical and Telecom DWC duct | ||||||
| Corrugator model | HCORR 40 | HCORR 63 | HCORR 75 | HCORR 90 | HCORR 170 | HCORR 500 | |
| Maximum pipe outer diameter | mm | 40 | 63 | 75 | 90 | 200 | 600 | Minimum pipe diameter – ID | mm | 4.8 | 10 | 16 | 25 | 50 | 200/150 | Suitable for material | PE/PP/PA | PE/PP | PE/PP | PE/PP | PE/PP | PE/PP | Line speed range | m/min | 20 | 20 | 8 | 12 | 5 | 7 | Max. capacity of corrugator (HDPE) | Kg/hr | 50 | 80 | 60 | 100 | 125 | 600 | Nos. of Pairs of mold | pairs | 52 | 72 | 48 | 60 | 36 | 36 | Chain length | mm | 3770 | 4068 | 3576 | 4522 | 4750 | 6333.48 | Main motor | kW | 2.2 | 2.2 | 3.7 | 3.7 | 5.5 | 7.5 | Vacuum pump (optional HCORR 58 to 170) | kW | 2.2 | 2.2 | NA | 4.5 | 15 | 3 X 15 | Die heating power | kW | 3 | 4 | 5 | 8 | 16 | 45 | Center height + /- 50 | kW | 1150 | 1150 | 1150 | 1150 | 1150 | 1350 |
Spray Cooling Tank
It is used for pressure sizing RPVC pipes cooling.
Features:
- Tank with Stainless Steel construction
- Mechanical seal spray pump(s) with high head and high flow rate
- Manual longitudinal adjustment on rail
- Height and side manual adjustment
- Appropriate working platform with aluminum chequred plate
- Easily cleanable spray nozzles
- Tank with Stainless Steel construction
- Mechanical seal spray pump(s) with high head and high flow rate
- Manual longitudinal adjustment on rail
- Height and side manual adjustment
- Appropriate working platform with aluminum chequred plate
- Easily cleanable spray nozzles
Optional Features:
- Double Chamber Tank
- Motorized longitudinal adjustment on rail
- Pipe support with central height adjustment
- 9 meter length
| HCT-110 | HCT-250 | HCT-315 | HCT-450 | HCT-630 | |
|---|---|---|---|---|---|
| Pipe Range | 20-110 | 20-250 | 75-315 | 110-450 | 225-630 |
| Length of Tank | 6000 | 6000 | 6000 | 6000 | 6000 |
Extra Cooling Spray Tank
It is used for an additional cooling of pipes for higher output pipe extrusion line.
Features:
- Tank with stainless steel construction
- Mechanical seal spray pump with head and high flow rate
- Fixed on jacking screws
- Appropriate working platform with aluminium chequred plate
- Easily cleanable spray nozzles
| HCT-110 | HCT-250 | HCT-315 | HCT-450 | HCT-630 | |
|---|---|---|---|---|---|
| Pipe Range | 20-110 | 20-250 | 75-315 | 110-450 | 225-630 |
| Length of Tank | 6000 | 6000 | 6000 | 6000 | 6000 |
Pipe Cutting Units
Pipe cutting with carbide tipped saw with plunger type cutting operation.
Features:
- Carbide tipped cutter for longer life
- Smooth and clean cut
- Movement through pneumatics cylinder for smooth operation
- Clamping force adjustable depending upon wall thickness & diameter of pipe
- Saw table movement with linear bearing on linear guide bar
- Saw table movement through pneumatic cylinder can be synchronized with pipe line speed
Optional Features:
- Length Counter
- PLC operated
- Cut pipe Counter
- Saw Table movement through Servo motor
| DESCRIPTION | HCU-110 | HCU-200 | HCU-250 | HCU-315 |
|---|---|---|---|---|
| Pipe Range (mm) | 20 – 110 | 20 – 200 | 20-250 | 75 – 315 |
| Saw Drive Motor Drive | 1.5 | 2.25 | 2.25 | 3.75 |
| Saw(mm) | 350 | 550 | 630 | 850 |
Planetary Pipe Cutting Unit
Pipe cutting & chamfering with planetary motion.
Features:
- Carbide tipped cutter for longer life
- Movement through pneumatics cylinder for smooth operation
- Clamping force adjustable, depending upon wall thickness & diameter of pipe
- Saw table movement through pneumatic cylinder can be synchronized with pipe line speed
- Inbuilt pipe cutting counter
- PLC operated
- No cable movement
Optional Features:
- Saw table movement through Ac servo motor & drive
| DESCRIPTION | HTTU-250 | HTTU-450 | HTTU-630 | HTTU-800 | HTTU-1000 | |
|---|---|---|---|---|---|---|
| Pipe Range | mm | 75-250 | 110-450 | 160-630 | 250-800 | 400-1000 |
| Saw drive motor power | kW | 1.5 | 3.75 | 3.75 | 3.75 | 3.75 |
| Drum motor power | kW | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 |
| Connected power | kW | 4 | 6 | 7 | 8 | 8 |
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